Improving a world-class solution with 99%+ accurate reader technology
By implementing PervasID's groundbreaking RFID reader technology, Stanley CribMaster's already innovative tool tracking solution achieved unprecedented 99%+ accuracy with faster read times, significantly enhancing safety in critical aerospace applications.
Key challenge this project addressed
Stanley CribMaster developed an innovative system to monitor Foreign Object Debris (FOD) in aerospace manufacturing and maintenance operations. FOD - such as screwdrivers, ratchets, or any hand tools left in a jet engine or fuselage - presents not only significant financial costs but potentially life-threatening risks.
The CribMaster solution was already world-class, but faced several challenges with conventional RFID readers:
a. Read accuracy: Despite CribMaster's effective signal trap design inside cabinets, achieving 99%+ tag reads in the necessary time for an effective FOD solution was challenging.
b. Tool capacity limitations: The challenges in accurately reading tags limited the number of tools a cabinet could contain - not due to physical space constraints but "tag blind spot" issues.
c. Detection speed: Conventional readers took too long to recognize tags, creating practical timing and confidence issues as mechanics waited for "All-In" notifications.
PervasID saw an opportunity to enhance this critical safety system with its advanced reader technology to address these precise challenges.
How PervasID technology solved the challenge
Working closely with the CribMaster team, PervasID implemented its unique ground-breaking advanced signal processing methods to improve performance in all critical areas:
Improved read accuracy: PervasID's technology achieved 99%+ read accuracy in a use case where it is the most critical aspect of the solution.
Increased tool capacity: The solution increased the number of tools a cabinet could store and accurately read by 200%.
Faster detection: Transaction times were reduced by 50% or more in some cases. With tools returned to cabinets, the system now achieves 99%+ reads in just 8 seconds - a performance level never achieved with conventional readers.
Tag degradation solution: The system also addressed the challenge of tag degradation over time. When passive tags are applied to durable items for extended periods, they can weaken with age. PervasID's readers can make aged tags read like new ones, ensuring consistent high accuracy regardless of tag age, size, or design.
Measurable results and business outcomes
The implementation of PervasID's advanced RFID technology in CribMaster's solution delivered substantial benefits:
Enhanced safety: By ensuring 99%+ read accuracy, the solution virtually eliminates the risk of tools being left behind in aircraft, protecting both expensive equipment and human lives.
Operational efficiency: Faster read times mean less waiting for mechanics, improving workflow and productivity in time-sensitive aerospace manufacturing environments.
Space optimization: The ability to track more tools in a single cabinet reduces the footprint required on assembly floors.
Cost savings: More efficient tool tracking reduces lost tools and the associated replacement costs.
Improved customer confidence: As Michael Minc noted: "We have been very impressed with the improvements but most importantly, our customers have been impressed. That is what really matters, whether our customers align and extract immediate value from their investment."
The partnership between PervasID and CribMaster demonstrates how technological innovation can enhance even world-class solutions, taking them to the next level of performance in critical applications where accuracy and reliability are paramount.
Disrupting today for a better tomorrow
